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Ortem APS 高級計劃排程系統

DELMIA ORTEMS,作為制造計劃和詳細生產排程解決方案的領先供應商,提供基于敏捷制造概念的創新解決方案。借助于其強大的優化引擎,高效的動態生產協同模型和高質量的已獲多家軟件廠商認證的集成能力,Ortems可作為ERP,MESPLM系統的理想補充。ORTEMS提供了動態的綜合模型,集成了高性能的協同MRP技術,幫助客戶確保在JIT生產環境中最佳客戶服務水平。

 

ORTEMS解決方案賦能卓越制造

· 減少庫存和資金占用

· 滿足客戶交貨期

· 降低物料缺件

· 縮短生產周期

· 提高生產率

· 節省計劃員的工作時間

· 實現更好的生產計劃可視化

· ERP系統更好的集成(避免使用大量非系統化的非集成Excel表格導致信息失真

· 預測和模擬仿真,以支持正確的決策

 

ORTEMS software solutions ORTEMS軟件解決方案 

 

訂單生產Make-to-Order,MTO或按訂單設計制造行業Engineering-to-Order,ETO,ORTEMS高級計劃排程解決方案APS覆蓋以下多種生產活動(以飛機制造裝配線為例):

· 主部件/組件 

· 預總裝線

· 總裝線 

· 維護修理服務 (MRO)

 

ORTEMS APS 解決方案涵蓋了客戶的六個領域

Integrated to PLM applications Digital Manufacturing, ORTEMS APS solutions are used to simulate line optimization for new aircrafts (for example aircraft moving line).PLM應用DM數字化制造)集成,ORTEMS APS解決方案用于模擬并優化產品產線(例如飛機移動式裝配線)。產線優化包括

· Line balancing for new products,新產品的產線平衡, 

· Sequencing tasks on the aircraft,裝配任務排序, 

· Team organization on the different steps,不同階段的班組構成, 

· Integrating new schedule in PLM Software for 3D layout and simulation.將新的排程與PLM軟件3D布局和仿真集成。 

 

Integrated to PLM (Product Design) & Digital Manufacturing solutions (Plant & Process Design), ORTEMS APS solutions enable Engineering-To-Order manufacturers to simulate long term planning scenarios .PLM(產品設計)和數字化制造解決方案(工廠和工藝規劃集成,工程制造(ETO)廠商可基于ORTEMS APS解決方案進行長期計劃的場景模擬。 

Based on the detailed manufacturing model of ORTEMS Manufacturing Planner, simulations of new product introduction or new projects enables planners to evaluate impact on current planning: 基于ORTEMS制造計劃模塊的詳細制造模型,計劃員可高效評估新產品試產項目對當前計劃的影響:

· Machines, labor & tools utilization is analyzed in different scenarios,不同場景下分析機器,人員工裝的利用率

· New bottlenecks can appear with changes in product mix and capacity decisions can be anticipated,預測新的產品組合變化帶來的新瓶頸(瓶頸漂移),提前做出產能決策,,

· Balancing load across different plants can be simulated,模擬不同工廠的負荷平衡

· Due dates of new projects can be calculated with more precision, and delays are avoided.更精確地計算新項目的交貨期,避免延期。

Thus more realistic strategic decisions on capital investments can be taken by management.,管理層可以采取更切實的戰略和投資決策。 

 

Integrated to MES Software, ORTEMS APS solutions provide finite capacity constraint-based rescheduling & plant dispatching .MES軟件集成,ORTEMS APS解決方案提供基于約束的有限產能計劃重排工廠派工。It includes :它包括 

· Interactive Graphical planning (Gantt Charts) for scheduler modifications like drag & drop,圖形化交互的計劃排程(甘特圖),支持計劃員拖拽式修改

· Taking into account production hazards like machine breakdown, material missing, quality issues,考慮多種生產異常如:機器停機、物料短缺、質量問題、或需要額外工時

· Multi-resource scheduling engine for automatic re-optimization.自動優化多資源調度。

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Integrated to SAP MRP module, ORTEMS APS solutions cover Long Term Operation PlanningSAP MRP模塊集成,ORTEMS APS解決方案覆蓋長期銷售運營計劃 

This Long Term Planning enables manufacturers to take strategic and realistic decisions, based their forecasts, planned & firm customer orders, and its detailed manufacturing model.長期銷售運營計劃使制造商能夠根據基于其銷售預測,已計劃或已確定的客戶訂單,結合其制造模式采取可行的戰略性決策。Decisions taken are load balancing between plants, subcontracting part of the activities, and simulation of product mix evolution.所采取的決策包含:集團下各工廠間的負荷平衡,委外分包,以及合理的產品系列切換。

基于ORTEMS高度可配置的優化引擎進行自動負荷平衡及交互式調整,進行種場景模擬分析和比較,以輔助快速決策。 

 

Integrated to SAP MRP module, ORTEMS APS optimizes Master Production Schedule.SAP MRP模塊集成,ORTEMS APS優化主生產計劃。 

In this Mid Term Planning, manufacturers want基于中期主生產計劃,制造商詳細分析計劃和已確定的客戶訂單的生產可行性,訂單交貨期遵循情況,并對產能做出調整。也基于他們能問題和市場變化快速響應,從而提高制造的敏捷性。ORTEMS graphical planning capabilities enable detailed visibility of this plan, and fast decision making based on automatic optimization engines or interactive modifications by planners.ORTEMS圖形化的計劃能力使計劃排程直觀形象,憑借系統的自動優化引擎計劃員交互式調整進行快速決策。 

Planners will analyze bottlenecks, managing product & multi-resource constraints, take decisions in a collaborative planning process, and share planning information & KPIs.計劃員將基于ORTEMS分析瓶頸,管理產品和多資源約束,在協同的計劃過程中做出決策,并共享計劃信息和KPI。 

 

Integrated to ERP Production and Project module, ORTEMS APS solutions are used for Detailed Scheduling . ERP生產和項目管理模塊集成,ORTEMS APS解決方案用于詳細排程。ORTEMS constraint-based, finite capacity scheduling engine offers to schedulers a realistic and executable schedule for the short term.

ORTEMS基于約束的有限能力排程引擎為計劃調度員提供了一份符合實際可執行的短期作業計劃。 Managing product, process & multi-resource constraints, schedulers have an easy to use, graphical scheduling tool and a configurable optimization engine, to react with agility to production issues.ORTEMS友好的圖形化計劃調度工具可配置的優化引擎,使計劃調度人員可輕松管理產品,生產流程和多資源約束,對生產問題進行敏捷響應。 

ORTEMS系統中進行生產排程,可協同所有生產和物流相關人員,共享計劃信息KPI。 

 

ORTEMS Agile Manufacturing Solutions? is a suite of collaborative, best-of-breed Manufacturing Planning and Production Scheduling solutions that help companies realize substantial bottom-line results in record time.ORTEMS敏捷制造解決方案? 一套協作的制造計劃和生產排程解決方案, It gives proven best-of-breed capabilities to streamline manufacturing operations.它提供了經大量項目實踐驗證的最佳產品組合以簡化制造運營,從制造計劃到生產作業排程,客戶可基于該工具組合獲得柔性和制造敏捷性以實現持續競爭優勢。

 

The ORTEMS Agile manufacturing suite offers an integrated planning and scheduling complementary solution to ERP, MES and PLM.作為ERP,MESPLM的補充,ORTEMS敏捷制造套件提供了一套集成的生產計劃排程解決方案。Ortems' commitment in the Smart Factory approach for a more digital, connected, collaborative and agile production represents a key component for new MOM architectures.Ortems作為新一代制造運營管理(MOM架構的關鍵組成部分,致力于打造更加數字化的,互聯的,協作的和敏捷的智能工廠解決方案。 

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Ortems MP制造計劃 

如果Without an appropriate tool, medium- and long-term planning within a company often involves only a statistical leveling or an estimation resulting from demand analysis.沒有合適的工具,公司內部的中長期計劃往往只是靜態的負荷平衡或基于需求分析進行的預估判斷。事實上,關于車間能力和生產需求的錯誤假定將導致計劃和生產實際出現原則性的偏離,并由此導致生產計劃的意義被質疑。

ORTEMS制造計劃是新一代的生產計劃工具,It optimizes S&OP and MPS industrial processes, by synchronizing operational aspects with demand.通過按需協同生產運營的各個方面,以優化銷售運營計劃(S&OP)和主生產計劃(MPS)。 

 

Plant Strategic and Tactical Planning工廠略與策略 

Based on the ORTEMS Manufacturing Planner (MP) and Synchronized Resource Planner (SRP) modules, ORTEMS' advanced manufacturing planning solution provides next-generation capabilities for manufacturing process optimization, including Manufacturing and Sales Plan and Master Production Schedule optimization.基于ORTEMS制造計劃(MP)和同步資源規劃(SRP)模塊,ORTEMS先進的制造計劃解決方案為制造流程優化包括銷售運營計劃以及主生產計劃提供了一代工具。該The product combines a Work Order-based model, continuous-time bucket less planning and flow synchronization into an innovative approach to MRP that synchronizes the ERP in a global dynamic model.產品工單模型及連續時間的生產和物流計劃協同歸結到一套創新的MRP方法中,以其全局動態的模型與ERP系統進行同步。為工廠提供了無與倫比的、基于約束并考慮有限產能的庫存控制和中長期生產計劃。

 

鍵問題實時 

What decisions should be made in terms of resource capacity provisioning, outsourcing,在資源能力配置,外包二者間采取何種決策?

What decisions should be made in terms of resource provisioning, outsourcing, shift changes, temp workers, etc.?在資源能力配置,外包,班次調整,雇傭臨時工等選項間采取何種決策? 

When to schedule Work Orders based on lead time to avoid delays or accumulating inventories?如何提前安排工單生產,以避免生產延期或庫存堆積? 

How to smooth production load based on capacity and constraints?如何考慮產能和其他生產約束,平滑安排生產? 

How to synchronize multi-level material flows?如何同步多BOM層級物料流轉?

 How to avoid generating a string of unsynchronized schedules?如何避免生成一串不同步的計劃? 

How to analyze the impact of demand or manufacturing contingencies across the manufacturing process?如何分析制造過程中客戶需求變更生產異常的影響? 

What traceability across customer demand, production and procurement?如何追溯客戶需求,生產和采購之間的信息? 

 

制造計劃

Announce and track reliable lead time through finite-capacity constraint-based planning通過基于約束有限產能計劃提供并追溯可靠的生產提前期Improve customer service and meet lead time commitments

改善客戶服務并滿足交貨承諾 

Plan forward and control load variability提前規劃控制負荷波動 

Cut inventories through multi-level synchronization of material flows通過物的多BOM層級協同降低庫存 

Resynchronize production flows with optimal responsiveness to accommodate contingencies突發事件進行最佳響應,Calculate needs and finite capacity in one computation loop,重新同步生產流向

在一計算循環中同時考慮物料需求和有限產能 

Optimize cycle time and reduce waste優化生產循環時間,減少浪費 

Dynamic customer -to-supplier traceability從供應商到客戶動態追溯 

Just-in-time manufacturing時生產(JIT) 

Reduce planning time減少計劃員工作時間 

 

ORTEMS APS特性

· Flow optimization 流向優化 

Aggregate or detailed constraints model (plants, shops, machines, workforce, tools, materials) 綜合的或詳細的約束模型(工廠,車間,機器,勞動力,工具,物料 

Aggregate or detailed continuous-time flow model (routing, bills of materials, inventories) 綜合的或詳細的連續時間的流向模型(工藝路線,物料清單,庫存) 

Configurable and scalable supply-line and/or finished-product load smoothing strategy 可配置縮放的供應鏈接和成品負荷平衡策略

Automated management of MRP messages 自動管理MRP輸出

· Responsiveness 快速響應能力

Numerous interactive change tools (drag & drop, splitting, manual smoothing, freezing, calibration, version change, interactive tracking, etc.) 眾多的計劃交互式調整工具(拖拽,拆分,手動平衡,凍結,調整,版本修改,交互式記錄等) 

Instantaneous resynchronization and multi-level propagation 多階BOM工單的一鍵快速同步 

Analysis of impacts, performance and alarms 分析計劃的影響,性能和報警 

Fast MRP and infinite what-if simulations 快速MRP展算和無限的what-if場景模擬 

· Visibility 可視化

Multiple analysis angles, multiple windows, chart displays and Gantt diagrams分析角度,多窗口,圖表顯示和甘特圖 

Highlighting (family, project, program) & tracking (orders, production, supply), information captions, tags高亮顯示(產品,項目,系列)和跟蹤(訂單,生產,供應),提示信息標簽 

Continuous -time bucket less planning長周期連續時間段的計 

 


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